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release time:2024-05-10 Hits: Popular:AG11 battery
What are the advantages and bottlenecks of CR2450 battery
Forklift batteries have many advantages and bottlenecks in terms of battery consistency, power management system (BMS) matching and safety, etc. Factors that damage forklift batteries include incorrect charging and rehydration, as well as unreasonable operating temperatures, etc. There are problems Feel free to contact us any time.
1. Advantages and bottlenecks of forklift lithium batteries
1. Battery consistency.
To achieve safety, high energy density and good high and low temperature performance, power battery products need to have high consistency. It is understood that Xinliang's battery production base currently uses laser automatic spot welding, which has the characteristics of high precision, high speed, and high intelligence, ensuring precise control of intelligent automation in the battery production process and ensuring the consistency requirements of battery production.
2. Matching of power management system (BMS).
As an electronic component for real-time monitoring, automatic balancing, and intelligent charging and discharging, the battery management system plays important functions such as ensuring safety, extending life, and estimating remaining power. It is an indispensable and important component in power and energy storage battery packs. It ensures the safe and normal operation of batteries and vehicles through a series of management and controls. At present, most lithium-ion forklifts use lead-acid battery bodies, which do not take advantage of the small size and high energy density of lithium batteries.
3. Safety of lithium batteries.
Lithium batteries have no safety issues when used normally, but if used improperly, lithium batteries may leak or even catch fire or explode.
2. Five factors that damage forklift batteries
1. Wrong charging operation
Charge at the operator's convenience. A charging plan should be set up when installing the battery system, as different facilities require different types of charging systems. Such as battery replacement, opportunity charging or fast charging.
All batteries have a limited number of charge cycles before battery capacity begins to decrease. For most industrial batteries, this is generally around 1,500 charge cycles, which equates to about 5 years of regular use. Setting up a charge schedule for your battery can extend its life, saving a lot of money.
2. Wrong hydration process
Replenish water before battery is fully charged. It may overflow and remove some of the sulfuric acid, thereby removing the electrolyte balance specific gravity. This will cause the voltage to go awry, and if this process is repeated, the battery will degrade significantly.
The correct time to add water is once every 1-3 weeks, depending on many factors: temperature, type of utilization. It is important to set up routine checks to monitor the water level in your forklift battery.
3. Use the wrong charger
The charger is too large or too small. This usually damages the battery because chargers are specifically designed to work with batteries of a specific size and capacity.
Use outdated technology. Such as mechanical chargers (iron and SCR). These chargers can cause the battery to overheat, consume more water, and increase the temperature of the battery, damaging the battery over time. The cumulative result is a significant reduction in battery life.
4. Charging and working temperatures are unreasonable
The temperature is too high or too low. The optimal operating temperature for lead-acid batteries is 30 to 90 degrees Fahrenheit. If it is higher or lower than this range, it will have an adverse effect on the battery.
The ideal temperature range for charging forklift batteries is typically 50-86 degrees Fahrenheit. If your forklift operates and charges in extreme temperatures, you should work with an applications engineer to design a battery charging system that better meets these needs.
5. Too many or too few batteries
In a competitive environment, where the unit cost per pallet is increasingly important, having multiple batteries on hand is an expensive way to operate. Charging algorithms can be used to handle these needs more efficiently and ensure you have the appropriate number of batteries.
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