18650 rechargeable battery lithium 3.7v 3500mah
CH
About Us
Company Profile Development History Sales Network Partner Social Responsibility
Products
Rechargeable Battery Battery Packs Energy Storage Battery Primary Battery Handicraft Article
Subsidiary Company
SINO TECHNOLOGY SUNBEAM GREEN POWER DATAPOWER SEONG-HEE STD
Honor
Qualification Certificate Patent Certificate Honor Certificate
R&D
R&D Center Test Center
News
Company News Industry News
Contact Us
Other information
product
polymer lithium battery Primary battery Rechargeable Battery LR03 alkaline battery
18650 rechargeable battery lithium 3.7v 3500mah
18650 rechargeable battery lithium 3.7v 3500mah

Other information

Home  >  Other information

Lithium Battery Cell Manufacturing Equipment Introduction

release time:2025-08-08 Hits:     Popular:AG11 battery


Lithium battery cell manufacturing equipment encompasses a range of specialized machinery used to produce lithium-ion and lithium-polymer battery cells, from electrode preparation to final cell assembly and testing. The complexity of lithium battery cell production requires precise, automated equipment to ensure consistency, quality, and efficiency, as even minor defects can affect performance, safety, and longevity. This equipment is categorized into several key stages, each tailored to specific manufacturing processes.

Electrode manufacturing equipment is the first critical set of machinery in the production line. This includes mixing machines, which blend active materials (e.g., lithium cobalt oxide for cathodes, graphite for anodes), binders (e.g., PVDF, CMC), and solvents to form a homogeneous slurry. High-shear mixers or planetary mixers are used to ensure uniform dispersion, with vacuum capabilities to remove air bubbles that could weaken the electrode structure. Coating machines then apply the slurry to metal foils (aluminum for cathodes, copper for anodes) in a thin, uniform layer. Slot-die coaters are commonly used for this purpose, offering precise control over coating thickness (typically 50200μm) and width, with drying ovens (using infrared or hot air) to evaporate solvents immediately after coating.

Calendering machines follow, compressing the coated electrodes to increase density and improve conductivity. These machines use heated rollers (often made of hardened steel) to press the electrodes to a specific thickness, with pressure and temperature carefully controlled to avoid damaging the active material. Slitting machines then cut the wide electrode sheets into narrower strips (depending on cell size), with laser or blade cutting options to ensure clean edges and minimize burrs, which can cause short circuits.

Cell assembly equipment varies based on the cell format (cylindrical, prismatic, or pouch). For cylindrical cells, winding machines are used to wrap anode, separator, and cathode layers into a tight roll, which is then inserted into a metal can. These machines operate at high speeds (up to 1000 cells per minute for mass production) with precise tension control to prevent wrinkling or misalignment of the separator. Prismatic cells often use stacking machines, which layer cut electrode pieces and separators in a zigzag or  (stacked) configuration, offering better space utilization than winding. Pouch cell assembly uses similar stacking technology but seals the layers in a flexible aluminum-plastic film pouch instead of a rigid casing.

Electrolyte filling equipment injects the liquid electrolyte (a solution of lithium salts in organic solvents) into the assembled cell, ensuring complete impregnation of the electrodes and separator. This is typically done in a dry room (with humidity <1% RH) to prevent moisture from reacting with the electrolyte, using vacuum filling or pressure-assisted methods to speed up the process. Sealing machines then close the cellcrimping for cylindrical cans, laser welding for prismatic metal cases, or heat sealing for pouch cellsto prevent electrolyte leakage and contamination.

Formation and aging equipment is used to activate the battery cell and stabilize its performance. Formation involves charging and discharging the cell at controlled rates to form the solid electrolyte interphase (SEI) layer on the anode, which is critical for long-term stability. This process is performed in temperature-controlled chambers with monitoring systems to track voltage, current, and temperature. Aging involves storing the cells at elevated temperatures (4060°C) for several days to accelerate chemical stabilization, after which they undergo capacity and performance testing using automated testers.

Quality inspection equipment is integrated throughout the manufacturing line, including vision systems to detect coating defects, thickness gauges to verify electrode dimensions, and X-ray machines to check for internal faults (e.g., separator misalignment). Automated optical inspection (AOI) systems are used to scan electrodes for pinholes, scratches, or uneven coating, ensuring only high-quality components proceed to assembly.

 lithium battery cell manufacturing equipment is a sophisticated ecosystem of machinery designed to handle the precision and complexity of cell production. From electrode mixing and coating to assembly, electrolyte filling, and testing, each piece of equipment plays a vital role in ensuring the production of high-performance, reliable lithium battery cells for applications ranging from consumer electronics to electric vehicles.

 

 

 

 


Read recommendations:

18650 10000mAh 14.8V

How to relocate the UPS power supply host and lithium-ion battery in the computer room?

Lithium battery terminology, parameters, design and selection details

lithium ion phosphate battery 3.2v

18500 battery

Last article:Lithium Battery Recycling Process Technology Research

Next article:No time

Popular recommendation

360° FACTORY VR TOUR
lithium ion battery 18650 priceWhatsapp
lithium ion battery 18650 price

lithium ion battery 18650 priceTel
+86 19925278095

lithium ion battery 18650 priceEmail
admin@sino-techgroup.com

TOP