3.7 volt 18650 lithium battery

Analysis of 18650 lithium-ion battery PACK process key points
The 18650 lithium-ion battery is one of the most common lithium-ion batteries currently on the market, so what are the key points about the PACK process of the 18650 lithium-ion battery?

The 18650 lithium-ion battery is one of the most common lithium-ion batteries currently on the market, so what are the key points about the PACK process of the 18650 lithium-ion battery? Let's take a look below.

The 18650 lithium battery pack process is mainly formulated according to the PACK battery structure. Most of the 18650 lithium battery pack process features are similar, and its characteristic is multiple parallel strings. The 18650 lithium battery pack process has distinct characteristics, the biggest feature of which is the flexible combination. Most continuous orders can be completed semi-automatically. It is conceivable that the 18650 lithium battery pack process is becoming more and more streamlined now. Generally, 18650 lithium battery PACK battery pack includes: 18650 batteries, battery protection board, connecting nickel sheet, leading nickel sheet, green paper accessories, insulating paper, wire or plug wire, PVC outer packaging or shell, output (including connector), key switch, The power indicator, and auxiliary materials such as EVA, barley paper, and plastic brackets together form a PACK, and most types of 18650 battery PACKs are suitable for this process.

Multi-parallel multi-string 18650 lithium battery pack design process skills

1. Adopt the principle of giving priority to easy operation, that is, it is easy for employees to operate.

2. Take the principle of prioritizing operation safety, that is, it is not easy for employees to short-circuit or have good preventive measures when operating.

3. Adopt the principle of equipment, that is, use auxiliary equipment to complete without manual labor as much as possible, at least semi-automatic.

4. The packaging design should be reasonable, easy to take and put away, and don’t want the product to be out of the customer’s place for a long time.

18650 lithium battery pack process quality characteristics

1. The use of high-quality lithium batteries requires qualified and stable suppliers to provide single batteries with good performance. The single batteries have passed a series of safety tests and performance tests and are used after passing the test.

2. The internal resistance of the battery is required to be low and the consistency is good. Regardless of the 14.8V lithium battery pack or other energy storage battery packs, low internal resistance must be ensured to ensure the capacity, platform, and heat dissipation of large current discharge.

3. The battery structure adopts ventilation design, and the distance between two adjacent batteries is not less than 2mm. This structure requires plastic brackets to fix the batteries.

4. The PACK battery factory uses slotted nickel sheets for spot welding. The size of the nickel sheets meets the requirements of high-current discharge. The material of the nickel sheets ensures low internal resistance. The spot welding machine ensures stable work, the quality of the welding needles is guaranteed, and the operators are trained and qualified. After the on-the-job operation, check whether the solder joints are firm after spot welding. In addition, each batch of products is subjected to a vibration test to verify the anti-vibration performance.

5. Different batches of batteries are made into typical finished products and life tests are carried out. When the lithium battery PACK design specification experience is summarized, the battery products are cycle tested to obtain the actual cycle life.

6. Verify the high and low temperature performance of the battery. The cells of different PACK lithium battery manufacturers are made into finished products and are subjected to different rate discharge tests at high and low temperatures to obtain the actual discharge curve.