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Power 18650 battery pack 12v have many specifications and long manufacturing processes. Many problems in smart manufacturing need to be solved.
Driven by policies and markets, my country's new energy vehicles and power lithium battery industries have ushered in new development opportunities in recent years. New energy vehicles are a national strategic emerging industry, and power 18650 battery pack 12v, as the core components of new energy vehicles, are currently developing in the direction of high-end and intelligent manufacturing. However, the road to the development of intelligent manufacturing is not smooth. Problems such as difficulty in interconnection and inconsistent standardization are still important factors that hinder the realization of intelligent manufacturing of power 18650 battery pack 12v.
Smart manufacturing is imminent
The "Power Lithium Battery Blue Book" published by my country Automotive Technology Research Center Co., Ltd. in 2018 pointed out that with the expansion of my country's lithium battery market, the lithium battery equipment industry has moved from basic lithium-ion battery production to high precision, high safety, and standardization. and the development of intelligence. As the future development trend of power 18650 battery pack 12v, intelligent manufacturing can improve the product quality of battery companies, improve manufacturing safety, and reduce production costs. It is of great significance to improving the overall competitiveness of my country's power lithium battery companies.
The reporter learned that the current global lithium-ion battery industry is mainly concentrated in China, Japan and South Korea, and the proportion of lithium-ion battery automation equipment produced by first-class lithium battery companies in Japan and South Korea is more than 70%. In comparison, the automation proportion of domestic first-tier companies is about 50%. %, second-tier companies only 20%. At present, my country's power lithium battery manufacturing industry has prominent problems such as different technical routes, weak systematization, and lack of consistency. This is also one of the important factors causing the gap between the level of my country's power lithium battery companies and Japanese and Korean companies. Zhang Yu, secretary-general of the Power Lithium Battery Application Branch of my country's Chemical and Physical Power Source Industry Association, pointed out that in order to cope with the upcoming international competition, my country's power lithium battery industry urgently needs to vigorously improve the level of intelligent manufacturing.
Jin Huifen, deputy general manager of Lishen Battery Technology Development Department, said that the connotation of intelligent manufacturing is to use informatization to control manufacturing, in which process optimization is the prerequisite, intelligent equipment is the foundation, information system is the means, system integration is the core, and information security is the guarantee .
Digital transformation is difficult
For the power lithium battery industry, the entire process, starting from the selection of positive and negative electrode materials, to battery testing and delivery, is very long and contains an extremely large amount of data. When talking about the intelligent manufacturing of power 18650 battery pack 12v, Jin Huifen pointed out that the threshold for the lithium-ion battery industry is very high, which is mainly reflected in its capital-intensive, technology-intensive and process-intensive aspects. We make energy products, and a little carelessness can easily lead to accidents. Zhang Shoubo, PMC manager of BYD's battery business group, also expressed similar views and admitted that the current speed of technological updates needs to be improved. The automation level of the lithium-ion battery industry is constantly improving. Although the industry feels that it is fast enough, it is still far away from consumers. There is still a gap in demand.
According to the reporter's understanding, domestic companies currently produce more than 150 battery cell specifications, which to a certain extent limits the development of standardized manufacturing. There are currently many types of battery cells on the market, and industry standards and national standards are not unified. This ultimately leads to different battery cell sizes and inconsistent modules. Liu Zhen, assistant to the president of Nebula Electronics and senior director of the marketing department, said that process standardization, size standardization, and accessories standardization are the foundation of automation. Only when this foundation is well established can truly intelligent and intelligent production be achieved.
In addition, data integration of information systems is also a major problem that plagues the industry's transformation to digitalization. Jin Huifen pointed out that sometimes all parts of the system are in place, but the final data cannot be integrated. Nowadays, there are very few domestic companies that do a good job in integration. Liu Zhen also raised similar issues before. Production equipment was purchased in sections, interconnection and compatibility were relatively poor, and the issue of diversity has not yet been resolved, resulting in incomplete data collection.
Model change is the soul of lithium-ion battery manufacturers
The tasks of digitalization are application and integration. The most important thing is to complete the foundation and platform and complete the data collection. Only when data is collected and correlated can it be fully utilized. Zhang Shoubo pointed out. In this regard, Jin Huifen believes that top-level planning must be done first. From the workshop execution level, factory management level to the company's operations level, an intelligent manufacturing platform must be built to achieve business integration and equipment integration, thereby reducing risks and improving productivity.
When talking about the high threshold of intelligent manufacturing technology, Zhang Shoubo pointed out that although my country still lacks original technologies in many industrial software industries and lithium-ion battery industries, we have a strong ability to apply what we have learned, and we have mastered many advanced technologies in the lithium-ion battery industry. Technology advances very quickly. I believe that the future information industry, including the lithium-ion battery industry, will definitely get better and better.
In the process of intelligent manufacturing transformation, model change is the soul. If the company does not change its model, it will be difficult to achieve intelligent manufacturing, because many existing systems already exist. If you want to change, you must have the courage and determination to cut off your wrists. Jin Huifen said frankly. In this regard, Liu Zhen also pointed out that we are still in the development stage from semi-automatic to automatic. The next step is lean, informatization, and digitalization. There is still a long way to go before true intelligent manufacturing, and everyone needs to work together. effort.
Dongguan Juda Electronics Co., Ltd. was established in 2002 and is headquartered in Goldman Sachs Technology Park, Nancheng District, Dongguan City, Guangdong Province, my country. It is a company that provides special needs for global users in mobile power supplies, energy storage power supplies, power supplies and backup power supplies. A national high-tech company specializing in customized solutions and products for lithium battery systems.
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