50kw solar energy storage battery.German scientists develop new electrode production process that may produce solid-state fire-proof batteries

　　According to foreign media reports, researchers at the Fraunhofer Institute for Materials and Beam Technology IWS in Dresden, Germany, have developed a new production process that can achieve efficient and environmentally friendly battery production in the future. Researchers coated energy storage battery electrodes with a dry film rather than liquid chemicals, a process that saves energy and eliminates toxic solvents. Currently, a Finnish company is testing this new technology.

　　Demand for better and more economical ways of producing energy storage is rising, especially in Germany, where all major carmakers have launched ambitious plans for electric vehicles, which will also lead to a surge in demand for batteries. So far, German companies have been buying batteries from Asia. The reasons are: first, Asian technology groups have many years of experience in mass production of batteries; on the other hand, electricity prices in places such as Germany are high, so the cost of producing batteries is high.

　　No more toxic solvents – lower electricity costs

　　This is exactly what the Frauhoenf researchers want to change: "Our dry transfer coating process is designed to significantly reduce the process costs of electrode coating." Dr. Benjamin Schumm said: "Battery manufacturers no longer need to toxic and expensive solvents, and the dry coating process also saves energy costs. In addition, our technology facilitates the use of electrode materials that are difficult or even impossible to process with wet chemistry, but which It is necessary to produce higher energy density batteries in the future.”

　　Finland's pilot plant officially goes into production

　　Finnish battery company BroadBitBatteries is working with IWS to launch a pilot plant at its Espoo facility that uses dry electrode material rather than a wet paste to cover the electrodes. BroadBit is using this process to produce new sodium-ion batteries. In the laboratory, IWS can already coat several meters of electrode foil per minute, demonstrating the potential of this technology to be translated into a mass production process.

　　Limitations of wet chemistry methods

　　Until now, most battery manufacturers have coated battery electrodes through a complex wet-chemical process. First, they mix the active material (which releases the energy stored in the battery) with additives to create a paste. The organic solvents added during this process are very expensive and often toxic. Once the paste has been applied to the thin metal foil, a more expensive process step begins: the coating film on the foil is dried over several tens of meters long before further processing, and the drying process involves expensive electricity costs.

　　combine molecules to form a spider web

　　Dry transfer coating technology, on the other hand, operates without the ecologically damaging and expensive steps of the process. IWS engineers mix the active material with binding polymers and process them on a rolling mill called a "calender." This dry mixture. The shear force in this system will tear the entire molecular chain out of the binder polymer, and the torn "fibers" will combine with the electrode particles, just like a spider web, which will make the electrode material stable. , and forms a flexible layer of dry electrode material. Next, a calender laminated the 100-micron-thick film directly onto the aluminum foil to produce the battery electrode.

　　The road to solid-state fire-resistant batteries

　　“This allows us to process materials for a new generation of batteries that may not be possible using conventional processes,” says Benjamin Schumm. For example, energy storage systems that use sulfur as the active material, or ion-conducting solids that are not flammable. Solid-state batteries with liquid electrolytes. IWS scientists said that such batteries can store more energy in the same volume than current lithium-ion batteries. However, such solid electrolytes lose their functional characteristics when in contact with solvents. Solvent-free coating processes are clearly more suitable for the production of such energy storage media, and researchers have reached an important milestone in the process of processing solid-state battery electrolytes by using dry film technology with extremely low binder content.

　　This process can also replace the traditional process of applying paste

　　Currently, engineers aim to enhance the technology and achieve breakthroughs by working with industrial partners. For example, the researchers are also working with companies such as Saueressig, INDEV, NetzschTrockenmahltechnik and Broad-BitBatteries to further develop the dry transfer coating process. Benjamin Schumm said that in the long term, this process has great potential and can replace the traditional paste-based electrode production process.

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