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Technical threshold is limited. Why is there no one digging the gold mine for 18650 lithium ion battery recycling?
New energy vehicles are currently a hot topic. In the declining auto market, sales reached 1.256 million vehicles last year, a year-on-year increase of 61.7%, unrivaled. According to predictions, by 2020, China's total sales of new energy vehicles will reach 5 million units, of which production and sales in 2020 will reach 2 million units.
A very simple calculation question, as many new energy vehicles as there are, there are as many power batteries to drive them. If this is used as a standard, recycling of new energy vehicle power batteries seems to be a good business.
The opportunity has come. Based on the 5-8 years of use of power batteries, and from the point when my country's new energy vehicles entered the rapid growth channel in 2014, the first batch of large-scale vehicles
Power batteries are approaching the end of life, and this year is considered by the industry to be the first year of domestic 18650 lithium ion battery recycling.
According to predictions from the China Automotive Technology and Research Center, by 2020, the cumulative scrap volume of electric vehicle power batteries in my country will reach 120,000-170,000 tons, and its market size will exceed 30 billion yuan by 2022.
A more embarrassing reality is that in the face of the surging wave of 18650 lithium ion battery scrapping, the market has not yet established a complete recycling network to make up for this ecological shortcoming. Battery manufacturers, car companies and even professional battery manufacturers in the industry chain Recycling companies haven't quite figured out how to dig up this gold mine.
Data source: China Automotive Technology and Research Center Data Resource Center
The "dead cycle" of 18650 lithium ion battery recycling
Power batteries have fallen into an "infinite loop". In addition to the fact that new energy vehicles are a new thing and have not yet formed a complete ecological closed loop, there are also the following reasons:
1. The technical threshold limit does not mean that anyone can accept it if they want to.
For the recycling and utilization of power batteries, there are currently two methods recognized in the industry, one is echelon utilization, and the other is disassembly and recycling. From a technical perspective, both approaches have certain technical thresholds.
First of all, echelon utilization refers to re-testing and screening of recycled power batteries, pairing them into groups, and using them in areas with lower battery performance requirements such as energy storage and low-speed electric vehicles. According to industry standards, the capacity of power batteries is reduced to 80%. The time limit for retirement is approaching. Although it is no longer suitable for automobiles, it can still use "waste heat" in other aspects, and there is a lot of room for utilization.
However, when these batteries are reused, it is necessary to detect the electrochemical performance, life decay and other information of the batteries, and select batteries with similar data to group them. This can ensure the consistency of the batteries and the safety of the entire battery system. However, for a long time, new energy vehicle power batteries have not formed a unified standard, which has led to the change of 18650 lithium ion battery categories from the initial lead-acid batteries, to later nickel-cadmium batteries, nickel-hydrogen batteries, and now to the current ternary lithium batteries. There are so many, how to unify these batteries with different standards and different technical structures is not a simple matter.
Secondly, power batteries with a capacity below 40% must enter the disassembly and recycling process. In theory, valuable metal elements such as nickel, cobalt, manganese and lithium salts can be disassembled from retired power batteries and recycled into the manufacture of new batteries.
Similar to step-by-step utilization, dismantling and recycling also has to face the situation of different brands and different types of batteries. Among them, the internal structure design of the battery, the series and parallel group form, the length of service and use time, the application model and the common working conditions are different. The disassembly plans must also be divided into categories, and the difficulty is not ordinary.
2. High cost before economies of scale are formed
From a market perspective, if the profit of 18650 lithium ion battery recycling is high enough, then the so-called technical threshold will definitely be stepped down by capital. But the disappointing reality is that before the scale effect is formed, 18650 lithium ion battery recycling is still a " Losing money” business.
According to relevant reports, the most popular wet recycling method currently costs about 8,500 yuan for one ton of lithium iron phosphate batteries, but the price of recycled materials such as nickel, cobalt, manganese, and rare earth elements extracted from the battery cells is only 8,100 yuan. , which also means that the recycling company has to "refund" 400 yuan.
In comparison, the dismantling and recycling profits of ternary lithium batteries are slightly better. However, since ternary power batteries are just completed iterative products and have only been put into use on a large scale in the past two years, the scrapping of this type of batteries is The deadline is still some time away.
The unprofitable dilemma corresponds to the reality that the 18650 lithium ion battery recycling market is stagnant.
3. The residual value is too low, and the car owner is "reluctant to sell" and is in a deadlock.
18650 lithium ion battery recycling companies lack motivation, so are car owners willing to push power batteries into recycling channels? The reality is that the value retention rate of new energy vehicles is not high. The price of a new car will depreciate by half after only one year of use. Used cars can’t be sold at a high price, let alone retired batteries. From the perspective of car owners, the 18650 lithium ion battery is the most expensive core component of a car. The huge price difference between new and old batteries makes car owners less willing to retire old batteries. While hoping to buy at a low price, while hoping to sell at a high price, 18650 lithium ion battery recycling has reached a deadlock at the source.
In addition, a noteworthy detail is that from a time perspective, it is correct that this year and next will be the climax of the retirement of the first batch of power batteries. However, according to sales statistics, the total sales of new energy vehicles nationwide from 2010 to 2013 was less than 50,000. This means that the total number of scrapped power batteries in the first batch is limited.
It’s hard to make a meal without rice, and without sufficient recycling targets, it will naturally take time for the 18650 lithium ion battery recycling market to fully open.
How to break the situation?
18650 lithium ion battery recycling does face many obstacles at the current time point, but it is unavoidable that due to environmental protection and energy saving considerations, these retired batteries must enter recycling channels. From a market perspective, 18650 lithium ion battery recycling itself will also have great potential in the future. In terms of economic value, the problem that needs to be solved now is how to regulate the behavior of all parties in the industrial chain and establish an ecosystem or business model with clear responsibilities, rights and interests. Intelligent relativity believes that the following aspects can be considered.
1. Track the source to ensure the battery flow is controllable
Since the outflow of power batteries will indeed cause environmental pollution and certain safety hazards, mandatory measures must be taken to allow retired batteries to enter legal recycling channels. If you want to "return the particles to the warehouse", you can imitate the management model of traditional fuel vehicles, code the batteries, and then bundle them with the vehicle's VI code and recycling code. This can ensure that after the batteries are scrapped, their flow can be controlled.
2. Whoever produces is responsible, and we cannot just take subsidies and not deal with the consequences.
As we all know, China's new energy vehicle market has been matured by policies, and the country's huge subsidies have become the profit cows of many car companies. If battery recycling cannot enter the market in a short period of time and is a "dirty job" and "tiring work", then should those car companies or battery manufacturers that have received subsidies be responsible for the "aftermath" of retired batteries?
Stones from other hills, can learn. Countries such as Germany, the United States, and Japan have established a very complete 18650 lithium ion battery recycling system of "who produces, who is responsible" and use legal forms to fix responsibilities. In this regard, if information disclosure is adopted, information on all links in the industrial chain is disclosed to the public, and a nationwide supervision mechanism is introduced, the development of the industry may be regulated to a certain extent.
3. Battery replacement mode or a way out
The biggest difficulty in recycling power batteries is the traceability of the battery. At present, some car companies have launched "battery replacement" services that separate the ownership of the battery and the car. The car owner obtains charging or battery replacement services by paying a service fee. Since the battery The ownership of the battery is in the hands of the operator, so battery tracking and monitoring are more controllable. Although the gap between brands is wide and it may be impractical to establish battery swap stations that serve all models, this business model is a very good solution.
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