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18650 rechargeable battery lithium 3.7v 3500mah
18650 rechargeable battery lithium 3.7v 3500mah

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R03 Carbon battery.Main types, manufacturing processes and chemical analysis of lithium-ion batteries

release time:2024-03-05 Hits:     Popular:AG11 battery

  

  A lithium-ion battery is a secondary battery (rechargeable battery) that relies primarily on the movement of lithium ions between the positive and negative electrodes to work. During the charge and discharge process, Li+ intercalates and deintercalates back and forth between the two electrodes: during charging, Li+ is deintercalated from the positive electrode and embedded in the negative electrode through the electrolyte, and the negative electrode is in a lithium-rich state; during discharge, the opposite is true. Batteries generally use materials containing lithium as electrodes and are representatives of modern high-performance batteries. Lithium-based batteries are divided into lithium batteries and lithium-ion batteries. Mobile phones and laptops use lithium-ion batteries, which are commonly known as lithium batteries. However, real lithium batteries are rarely used in daily electronic products due to their high risk.

  Lithium-ion battery (Li-ion, LithiumIonBattery): Lithium-ion battery has the advantages of light weight, large capacity, and no memory effect, so it is widely used. Many digital devices now use lithium-ion batteries as power sources, although their prices are relatively high. It's relatively expensive. The energy density of lithium-ion batteries is very high, its capacity is 1.5 to 2 times that of nickel-metal hydride batteries of the same weight, and it has a very low self-discharge rate. In addition, lithium-ion batteries have almost no "memory effect" and do not contain toxic substances, which are also important reasons for their widespread use.

  Main types of lithium-ion batteries:

  Since lithium-ion batteries were put on the market in the early 1990s, they have developed rapidly due to their advantages such as high energy density, high voltage, and long cycle life, so the variety has also increased rapidly. Lithium-ion batteries can be classified from different perspectives. According to the different electrolyte materials used in lithium-ion batteries, lithium-ion batteries are divided into liquid lithium-ion batteries (LiquifiedLithium-IonBattery, referred to as LIB) and polymer lithium-ion batteries (polymerLithium-IonBattery, Referred to as pLB).

  1. According to the type of electrolyte, it is divided into:

  Liquid lithium-ion battery:

  The advantage is:

  (1) The conductivity of lithium ions is high. The conductivity is 3&TImes;10-3?2&TImes;10-2/cm in a wide temperature range;

  (2) The chemical properties are stable, and the positive electrode, negative electrode, separator, and current collector electrolyte solution basically do not undergo chemical reactions;

  (3) The process of manufacturing batteries is relatively simple and the cost is low.

  weakness is:

  It is easy to leak and has poor safety performance. The organic solvent electrolyte in the liquid can easily cause fire and explosion accidents.

  Liquid lithium-ion batteries can also be divided into cylindrical and prismatic batteries according to the shape of the battery.

  Polymer battery:

  Polymer batteries can further be divided into: all-solid electrolyte batteries and gel polymer electrolyte batteries. At present, gel-type polymer batteries have been put into practical use and mass production. The characteristics of this battery are:

  (1) The electrolyte is in a gel state? It does not leak and is safe;

  (2) The ionic conductivity is close to that of liquid lithium-ion batteries;

  (3) The positive electrode, separator and negative electrode are bonded together;

  (4) Using soft packaging materials reduces the weight of the battery;

  (5) The thickness is reduced? The volume is reduced? Any shape can be made.

  Polymer batteries are an important development direction for lithium-ion batteries. They are not only used in small batteries, but also in large power batteries.

  2. Classify the battery according to its purpose and capacity:

  According to the purpose and capacity, lithium-ion batteries can be divided into: small lithium-ion batteries used in portable appliances, mobile phones, notebook computers, etc. The capacity of this battery is generally within 2Ah.

  Large-capacity lithium-ion batteries are mainly used in power tools, electric vehicles, EVs, and hybrid vehicles (Hybridelecvehicle, HEV). As international oil prices continue to rise, the demand for lithium batteries for EVs and HEVs will increase rapidly. Power batteries are used in electric vehicles, which require the electric vehicle to travel a long distance on a single charge, so the battery capacity is large, with the capacity of each battery reaching hundreds of Ah; HEV batteries require high power, and the battery capacity is around 10Ah.

  Rechargeable lithium-ion batteries are currently the most widely used batteries in modern digital products such as mobile phones and laptops. However, they are relatively delicate and should not be overcharged or overdischarged during use (the battery will be damaged or scrapped). Therefore, there are protective components or protective circuits on the battery to prevent expensive battery damage. Lithium-ion battery charging requirements are very high, and the termination voltage accuracy must be ensured within ±1%. Major semiconductor device manufacturers have developed a variety of lithium-ion battery charging ICs to ensure safe, reliable, and fast charging.

  Mobile phones basically use lithium-ion batteries. Proper use of lithium-ion batteries is very important to extend battery life. It can be made into flat rectangular, cylindrical, rectangular and button-type according to the requirements of different electronic products, and has a battery pack composed of several batteries connected in series and parallel. The rated voltage of lithium-ion batteries, due to changes in materials, is generally 3.7V, and the positive electrode of lithium iron phosphate (hereinafter referred to as iron phosphate) is 3.2V. The termination charging voltage when fully charged is generally 4.2V and 3.65V for phosphorus iron. The terminal discharge voltage of lithium-ion batteries is 2.75V ~ 3.0V (the battery factory gives the operating voltage range or the terminal discharge voltage, each parameter is slightly different, generally 3.0V, phosphorus iron is 2.5V). Continuing to discharge below 2.5V (phosphorus iron 2.0V) is called over-discharge. Over-discharge will damage the battery.

  Lithium-ion batteries with lithium cobalt oxide type material as the positive electrode are not suitable for high-current discharge. Excessive current discharge will reduce the discharge time (higher internal temperatures will be generated and energy will be lost), and may be dangerous; but lithium iron phosphate The cathode material lithium battery can be charged and discharged with a high current of 20C or more (C is the capacity of the battery, such as C=800mAh, the 1C charging rate means the charging current is 800mA), and is especially suitable for electric vehicles. Therefore, the maximum discharge current given by the battery production factory should be less than the maximum discharge current during use. Lithium-ion batteries have certain temperature requirements. The factory provides charging temperature ranges, discharge temperature ranges and storage temperature ranges. Overvoltage charging will cause permanent damage to lithium-ion batteries. Lithium-ion battery charging current should be based on the battery manufacturer's recommendations and requires a current-limiting circuit to avoid overcurrent (overheating). The commonly used charging rate is 0.25C~1C. When charging with high current, it is often necessary to detect the battery temperature to prevent overheating from damaging the battery or causing explosion.

  Lithium-ion battery charging is divided into two stages: constant current charging first, and changing to constant voltage charging when it is close to the end voltage. For example, a battery with a capacity of 800mAh has a charge termination voltage of 4.2V. The battery is charged at a constant current of 800mA (charge rate 1C). At the beginning, the battery voltage increases at a large slope. When the battery voltage is close to 4.2V, it is changed to 4.2V constant voltage charging. The current gradually decreases and the voltage changes little. When the charging current drops to 1/10-50C (the settings vary from factory to manufacturer and does not affect use), it is considered to be nearly full and charging can be terminated (some chargers start the timer after reaching 1/10C. After a certain period of time, end charging).

  Lithium-ion battery manufacturing process:

  The positive electrode materials of lithium batteries include lithium cobalt oxide LiCoO2, ternary material Ni+Mn+Co, lithium manganate Li2MnO4 plus conductive agent and adhesive, which are coated on aluminum foil to form the positive electrode. The negative electrode is layered graphite plus conductive agent and adhesive. The agent is coated on the copper foil base tape. So far, the more advanced negative electrode layered graphite particles have adopted nanocarbon.

  1. Pulping: Use special solvents and binders to mix the powdered positive and negative active materials respectively, and stir them evenly to form slurry-like positive and negative materials.

  2. Coating film: The positive and negative electrode slurries are evenly coated on the surface of the metal foil through an automatic coating machine, and then automatically cut into positive and negative electrode pieces after automatic drying.

  3. Assembly: According to the order from top to bottom, the positive electrode sheet separator and the negative electrode sheet separator are wound and injected with electrolyte, sealed, and positive and negative tab welding, etc., that is, the assembly process of the battery is completed and the finished battery is made.

  4. Formation: Place the finished batteries in the test cabinet for charge and discharge testing, and select qualified finished batteries before leaving the factory.

  Chemical analysis of lithium-ion batteries:

  Like all chemical batteries, lithium-ion batteries are composed of three parts: the positive electrode, the negative electrode, and the electrolyte. The electrode materials are all lithium ions that can be intercalated (inserted)/deintercalated (deintercalated).

  positive electrode

  Cathode material: As mentioned above, there are many optional cathode materials. Currently, most mainstream products use lithium iron phosphate. Comparison of different cathode materials:

  Positive electrode reaction: lithium ions are intercalated during discharge and lithium ions are deintercalated during charging. When charging: LiFepO4→Li1-xFepO4+xLi+xe When discharging: Li1-xFepO4+xLi+xe→LiFepO4

  negative electrode

  Anode material: mostly graphite. New research finds titanate may be a better material. Negative reaction: lithium ions are removed and inserted during discharge, and lithium ions are inserted during charging. When charging: xLi+xe+6C→LixC6 When discharging: LixC6→xLi+xe+6C

  They are roughly divided into the following categories:

  The first is carbon anode material: the anode materials that have been actually used in lithium-ion batteries are basically carbon materials, such as artificial graphite, natural graphite, mesophase carbon microspheres, petroleum coke, carbon fiber, pyrolytic resin carbon, etc. .

  The second type is tin-based negative electrode materials: Tin-based negative electrode materials can be divided into two types: tin oxide and tin-based composite oxide. Oxides refer to oxides of metal tin in various valence states. There are currently no commercial products.

  The third type is lithium-containing transition metal nitride anode materials, which currently have no commercial products.

  The fourth type is alloy anode materials: including tin-based alloys, silicon-based alloys, germanium-based alloys, aluminum-based alloys, antimony-based alloys, magnesium-based alloys and other alloys. There are currently no commercial products.

  The fifth type is nanoscale negative electrode materials: carbon nanotubes and nanoalloy materials.

  The sixth type of nanomaterial is nanooxide material: At present, Hefei Xiangzheng Chemical Technology Co., Ltd. According to the latest market development trends of the lithium battery new energy industry in 2009, many companies have begun to use nanometer titanium oxide and nanometer silicon oxide to add to the previous traditional Graphite, tin oxide, and carbon nanotubes greatly improve the charge and discharge capacity and number of charge and discharge times of lithium batteries.

  a

  1. Solute: Lithium salts are often used, such as lithium perchlorate (LiClO4), lithium hexafluorophosphate (LipF6), and lithium tetrafluoroborate (LiBF?).

  2. Solvent: Since the operating voltage of the battery is much higher than the decomposition voltage of water, lithium-ion batteries often use organic solvents, such as ether, ethylene carbonate, propylene carbonate, diethyl carbonate, etc. Organic solvents often destroy the structure of graphite during charging, causing it to peel off and form a solid electrolyte interphase (SEI) on its surface, leading to electrode passivation. Organic solvents also bring safety issues such as flammability and explosiveness.


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