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What are the factors that damage LR6 alkaline battery and how to maintain them?
Factors that damage LR6 alkaline battery include incorrect charging operation, incorrect water replenishment process, using the wrong charger, too many or too few batteries, and other related factors. In addition, during maintenance, the liquid level should be checked once a week and the battery should be cleaned once a month. Cover, equal charging once a month, etc.; the relevant content is introduced in detail below.
1. Five major factors that damage LR6 alkaline battery
1. Wrong charging operation
Charge at the operator's convenience. A charging plan should be set up when installing the battery system, as different facilities require different types of charging systems. Such as battery replacement, opportunity charging or fast charging.
All batteries have a limited number of charge cycles before battery capacity begins to decrease. For most industrial batteries, this is generally around 1,500 charge cycles, which equates to about 5 years of regular use. Setting up a charge schedule for your battery can extend its life, saving a lot of money.
2. Wrong hydration process
Replenish water before battery is fully charged. It may overflow and remove some of the sulfuric acid, thereby removing the electrolyte balance specific gravity. This will cause the voltage to go awry, and if this process is repeated, the battery will degrade significantly.
The correct time to add water is once every 1-3 weeks, depending on many factors: temperature, type of utilization. It is important to set up routine checks to monitor the water level in your forklift battery.
3. Use the wrong charger
The charger is too large or too small. This usually damages the battery because chargers are specifically designed to work with batteries of a specific size and capacity.
Use outdated technology. Such as mechanical chargers (iron and SCR). These chargers can cause the battery to overheat, consume more water, and increase the temperature of the battery, damaging the battery over time. The cumulative result is a significant reduction in battery life.
4. Charging and working temperatures are unreasonable
The temperature is too high or too low. The optimal operating temperature for lead-acid batteries is 30 to 90 degrees Fahrenheit. If it is higher or lower than this range, it will have an adverse effect on the battery.
The ideal temperature range for charging LR6 alkaline battery is typically 50-86 degrees Fahrenheit. If your forklift operates and charges in extreme temperatures, you should work with an applications engineer to design a battery charging system that better meets these needs.
5. Too many or too few batteries
In a competitive environment, where the unit cost per pallet is increasingly important, having multiple batteries on hand is an expensive way to operate. Charging algorithms can be used to handle these needs more efficiently and ensure you have the appropriate number of batteries.
2. Forklift battery maintenance methods
1. Check the liquid level once a week
Insufficient electrolyte will shorten the service life of the battery. Add distilled water (deionized water) to the highest level (white bar shown on the float). But be careful not to add too much water, because electrolyte overflow during charging will cause leakage or corrosion.
2. Clean the battery cover once a month
To prevent leakage or corrosion, wash the battery cover with clean water or wipe it with a damp cloth and keep it dry.
3. Charge equally once a month
To eliminate imbalances in voltage and specific gravity, batteries need to be charged equally.
4. Determine the implementation date of regular maintenance
LR6 alkaline battery require regular maintenance to extend battery life.
The above are all the answers to "What are the factors that damage LR6 alkaline battery and how to maintain them". I hope it will be helpful to you.
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