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How to extend the life of 18650 battery 3.7v 3500mah, and when do you need to replace the battery?
18650 battery 3.7v 3500mah can be charged every day, even when not in use, because charging can maintain a shallow cycle for the forklift battery, which can extend its life. In addition, 18650 battery 3.7v 3500mah are subject to excessive vulcanization, abnormal rapid depletion after charging, and acid splashed from the outside, etc. The battery needs to be replaced; the relevant content is introduced in detail below.
1. Methods to extend the life of 18650 battery 3.7v 3500mah
1. Electric forklifts must be properly arranged when charging. Electric forklifts are equipped with indicators that light up the vehicle. Under normal circumstances, when the depth of vehicle discharge reaches 70 to 70% The best time to charge is between fifty and fifty. When the power of the electric forklift is insufficient, it must be charged immediately to avoid the electric forklift losing power. Although the electric forklift control system has a power loss protection function, if you wait for the power loss protection function to take effect for a long time before you think of charging, then the electric forklift will lose power every time. time, the battery capacity will gradually decrease. This will cause the battery capacity of the electric forklift to become smaller and smaller.
2. When choosing a charger for an electric forklift, be sure to choose the right one. The original chargers equipped with electric forklifts are all intelligent chargers, and intelligent chargers can Automatically determine the level of charging and how much power is left in the battery. It can automatically adjust the charging current, which can effectively activate the battery capacity and slow down the vulcanization of the plates.
3. In fact, electric forklifts can be charged frequently. Even if the electric forklift is no longer working, there is still a lot of power left in the battery. The electric forklift can still be charged. At least it needs to be guaranteed. It can be charged once a day, so that the electric forklift can be kept in a shallow cycle and the service life of the electric forklift battery can be extended.
2. Under what circumstances does the forklift battery need to be replaced?
1. Forklift battery is excessively vulcanized:
Many electric 18650 battery 3.7v 3500mah are lead-acid type. The catalyst solution used in these cells contains both sulfuric acid and water. Over time, the water will evaporate and need to be replaced (pure water is used for industrial battery maintenance reasons). When there is too little water in a forklift battery or it is not charged correctly, sulfuric acid in the catalyst solution can accumulate on the battery plates. This process (and residue) is called battery sulfation. A battery with too much sulfate will lose cranking power and take longer to charge. If left for too long, the panels may be damaged. Therefore, if a forklift operator discovers during a pre-charging inspection of the forklift battery that the sulfate content in the battery is too high to remove contaminants, the battery should be replaced.
2. The forklift battery drains out abnormally quickly after charging:
Another telltale sign that your forklift battery should be replaced is if it doesn't seem to be holding a charge. When charging 18650 battery 3.7v 3500mah, note the duration of the charge and the charge level of each battery in a maintenance log. Ideally, the battery should be charged when it reaches the 20-30% range to maximize its service life. Otherwise, you may find that your battery loses its ability to charge faster than it should. Remember, a battery is only good for so many charge cycles, so using "opportunity charging" to charge the battery to 70% will only shorten the life of the battery without letting you do much.
3. The performance of electric forklift/dim display is reduced:
If a forklift operator notices that the forklift's display is dim or flickering (or won't turn on at all) after inserting an industrial battery, it may be a sign that the battery simply isn't providing enough power. In some cases, the forklift may not be able to move at all. If this happens, be sure to check that the connection between the battery and the forklift is clean and secure, otherwise it could result in debris or a loose connection. Also, be sure to check the inside of your forklift battery for signs of excessive sulfation.
4. Acid splashed on the outside of the forklift battery:
If acid has accumulated on the outside of the battery, it should be inspected immediately for signs of damage and may be ready for proper disposal. Acid escaping from batteries can cause serious health and safety hazards to employees trying to operate them, and anyone inspecting or handling damaged industrial batteries should be sure to wear gloves, goggles, and other protective clothing to prevent the acid from coming into contact with them. This can be caused by a loose seal or a full battery, as catalytic fluid can splash around the inside of the battery while the forklift is running. However, it is not recommended that you try to replace lost sulfuric acid in a lead-acid industrial battery. If left untreated, it should cause an acid leak and send the battery in for repair or replacement by the manufacturer. It is strongly recommended that you do not try to solve such problems "internally".
5. Corroded/damaged forklift battery terminals:
Electric 18650 battery 3.7v 3500mah generally have high durability. However, even durable warehouse equipment can become damaged if subjected to enough abuse. For example, if an industrial battery is serviced too late, or if something affects the battery terminals, the damage may prevent the battery from functioning properly. Corroded terminals can prevent the battery from effectively transferring power to the forklift and prevent charging. Damage to the battery casing may cause leakage or prevent the terminals from making solid contact with the forklift. If the battery's terminals are corroded or damaged, you'll need to send it to the manufacturer for repair or replacement. These are some warning signs that you may need to replace your electric forklift battery as soon as possible. If you need help optimizing your industrial battery maintenance schedule or need to find the right electric forklift battery for your warehouse, contact a lithium forklift battery manufacturer.
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