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The technical theory of battery repair provided by electronic enthusiasts, the technical theory of battery repair 1. Basic principles of repair equipment;
JX-2 large-capacity battery comprehensive intelligent repair instrument uses multi-harmonic pulse technology to decompose crystallized sulfur battery repair technology theory 1. Basic principles of repair equipment; JX-2 large-capacity battery comprehensive intelligent repair The instrument uses multi-harmonic pulse technology to decompose the crystallized lead sulfate into the most unstable lead sulfate molecules by changing the frequency and pulse voltage. Then during the charging process, the battery pole pieces gradually detach and are converted into The free ion state enters the electrolyte, completely changing the problem of sulfuric acid sulfation in the battery. The chemical reaction principle of lead-acid batteries is as follows: the deeper the battery is discharged, the more lead sulfate is formed. This layer of sponge-like soft material will be easily converted into lead and lead oxide when the battery is charged (only shortly after discharge). Such as batteries In the discharge state for only 70 hours, this layer of soft material sulfate crystals will gradually harden and crystallize, forming a very stable covalent bond that "locks" the activated material and is difficult to convert into lead and oxidize. Lead. Often this will cause more or less capacity loss of the battery, and eventually the battery will lose capacity until the end of its life and cannot be used. The accumulation of the sulfate layer of the battery not only locks the activated substances and reduces the battery life, but also accumulates these substances to a certain extent. The degree will actually cause structural damage to the battery, often manifesting as a short circuit of the battery. Because the sulfate crystal layer will reduce the capacity of the battery, if the battery wants to maintain a constant load output, it can only increase the depth of discharge. The deeper the depth of regular discharge, The larger the battery is, the shorter the battery life will be. According to the principles of atomic physics, sulfur ions have five different energy levels. Usually, ions at a metastable energy level tend to migrate to the most stable covalent bond energy level to exist. At the lowest energy level (that is, the covalent bond energy level), sulfur exists in the form of cyclic molecules containing 8 atoms. These molecules are packed and covered very firmly like pebbles, and the effect is like coating the plates of the battery. A strong layer of paint. This 8-atom circular molecular pattern is a very stable combination of states that is difficult to break, and the lifespan of a lead-acid battery lies in our ability to eliminate these build-ups.
In the past, the method of converting the sulfate layer was overcharging or equalizing charging. Although these treatment methods can remove part of the sulfate accumulation, they pay a high price and may cause serious corrosion of the positive electrode mesh structure of the battery and greatly reduce the use of the battery. life, and these treatments are highly exothermic processes, which will generate a large amount of heat energy inside the battery, causing the pole pieces to bend and mechanically stress, or even break. There are a large number of examples proving that a single battery bulges or even bursts due to overcharging. , in recent years, more and more safer pulse width modulation charging methods have been adopted, but this improved technology is still not very effective in eliminating the sulfate accumulation layer from the battery electrodes, especially the long-term and thick and stubborn sulfate accumulation. layer.
Because, in order to break the constraints of these sulfate accumulation layers, the energy level of the atoms must be raised to a certain extent. At this time, the electrons in the valence band of the outer atoms are activated to the next higher energy band, which is between the atoms. Unbinding, each specific energy level state has a unique resonance frequency. Special energy components must be delivered to these energy levels to make the activated atoms jump to a higher energy level state. Too low an energy component cannot be achieved. The energy required for the transition is required, but too high an energy component will make the transitioned atoms in an unstable state and fall back to the original energy level at any time. This process must be repeated until it reaches the top or most active energy level state, and then only Only in this way can they be converted into free ions dissolved in the electrolyte.
Only after this series of steps can the sulfate accumulation layer in a very stable covalent bond state be converted back into the most unstable lead sulfate molecule, which can be gradually peeled off from the battery electrodes through the charging process and converted into something that can be dissolved in the electrolyte. free ion state.
2. Equipment technical characteristics:
Automatically and continuously clear battery plates keep the plates in a brand new state, ensuring stable battery capacity output and greatly extending the battery's working life. Extend the battery recharge interval and improve work efficiency. Shorten each charging time, save time and power consumption, and reduce damage to the battery.
During the normal charging process of lead-acid batteries, the sponge-like soft layer of lead sulfate formed on the pole pieces during discharge should be converted into electrolyte. When the lead sulfate material cannot be released from the battery plates, it will gradually crystallize to form a hard covering layer. This destructive process is called sulfation. The first benefit of multi-harmonic pulse technology is that it can prevent sulfate crystals from forming. The accumulation on the battery pole pieces eliminates the first cause of battery necrosis-battery sulfation, which can significantly improve the life of the battery. Because the effective exposed area of the battery pole piece is the key to determining the battery output, "clean" Battery pole pieces and unobstructed electron flow enable the battery to receive full charge and release sufficient energy. Therefore, the battery maintenance system using multi-harmonic pulse technology can completely eliminate sulfate and prevent its formation, thus most effectively Maintain battery efficiency.
Greatly improve the reliability of the system and extend the storage period of the battery. Multi-harmonic pulse technology can eliminate the sulfated crystals that cause battery capacity reduction, save and restore the battery, save you money, and reduce routine maintenance of the battery. The continuous use of sweep pulse technology can reduce the battery loss rate. JX-2 large-capacity battery comprehensive intelligent repair uses the latest multi-harmonic pulse technology to sweep all different bound energy levels with frequency and advancing voltage processing procedures. state and transports a specific amount of energy at a specific resonance frequency to break it, converting it back into the most unstable lead sulfate molecule, and then gradually detaches from the battery pole during the charging process and transforms into a free ion state into the electrolyte. Completely revolutionizes the problem of battery sulfation.
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